How To Loosen Steering On Outboard Motor

It would also be worth checking the crank angle sensor connection which is located (as you are in front of the car) at the "2 o-clock" position on the front of the engine behind the fan. Outboard customer support: Mercury sells a wide range of products, but you can get support for your outboard motor by specifically contacting an outboard expert. Both the outboard and the boat were designed for the motor to be pushing forward at a thrust limited by the HP rating of the outboard. Remove the prop from the engine by bending the retaining tabs that hold the prop nut. And, it can do so while burning less fuel overall. Mine was loose and corroded and causing a hard to trace hesitation. The top of the tunnel width should be about 1 ¾ times the width of the jet drive water intake. Occasionally check the clamp screws for tightness during operation of the outboard motor because they could become loose due to the boat’s vibration. The following guide overviews the basic parts of a tiller-operated outboard motor and how to hook one up to your boat. active oldest votes. Common problems with outboard boat steering include steering that becomes stiff suddenly, steering that locks up completely, and steering that turns in one direction easily, but does not turn in another. Remove Your Boat Steering Cable. This could cause people and objects in the boat to be thrown forward. Air dry then re-install. The #5 was loose on my 90 300TT just like Tim's. Upgrade your helm with a new control lever, steering knob, or steering wheel from Schmitt, Teleflex, or UFlex. Each 75hp engine repair manual covers every aspect of repair. I'm driving 4 hours to help my brother-in-law this weekend. Now that you have your new cable with the right end-connectors, here are a couple of tips on installing it in the boat. Fill a small amount of pure gasoline into the internal tank. Also, without engine power, the boat could slow rapidly. Outboard Motor Boat Hydraulic Steering Maintenance - Video Transcript. I needed a shallow think wall 17mm socket to get the two upper bracket nuts off so I can pull the engine from the mounting bracket and suspend from my engine lift while I try and remove/free up the steering bracket. It will also greatly increase the drag on your tow harness and attachment points. in the water and out of the water it takes at least twice the force to turn the outboard. I will cover mechanical boat steering cable replacement in this article. com can add a Honda outboard to any of our inflatable boat packages. first the steering cable is cooked. If it goes in one direction or the other, make note of the steering direction. Precise, easy 4 turns lock-to-lock. MERCURY 150 HP OUTBOARD MOTOR. dropping from the stern if the clamps get loose during vessel operation. This 2019 Chevrolet Silverado 1500 in Hammond, LA is available for a test drive today. Most accidents can be prevented if you follow all instructions in this manual and on the outboard motor. But I bet you knew that. NFB Rack accepts wheels up to 16" diameter. So I turn to you guys who always have an answer. MarineTechProducts. Model number 1F60453LZ (60ELPTCT). There must be some corrosion in the outboard engine steering that is causing the outboard engine to bind on its steering tube. Most boats have either mechanical or hydraulic steering systems. Curing Steering Wander. You're almost enjoying a long drive on a nice, flat interstate. Includes front-mount engine cylinder, front-mount helm, 2 qts. 4 cubic inches, the Mercury 20hp outboard engine develops the low-end torque needed to plane boats with ease. Also, check the steering (dual-cable, right?), make sure the excess play isn't coming from the steering itself. The most common outboard hydraulic steering cylinder in service as of this writing is probably the front-mount type branded Teleflex Marine, and now made by SeaStar Solutions. You may be looking at upgrading your boat's steering from a tiller steer outboard to mechanical steering, or from mechanical to hydraulic boat steering. The sterndrive should be removed for service every season. This is the best Yamaha Outboard Forum on the internet, it's yours! If you own a Yamaha Outboard. Post as many pictures as you can. The steering on my Toyota Corolla is very very loose when I drive down the street, turn corners and back in, I took it to my mechanic and he said that there was nothing wrong with my steering, and I was wondering if anybody could give me some ideas of what might be wrong, and should I drive it long distances like it is. HA 5438 ; and a pushpin from the bulletin board in your office. Torque Specs For Mercury Outboard. Looking for a 2006 Chevrolet TrailBlazer LS located in 2006 Chevrolet TrailBlazer LS Knoxville TN. Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is sto- len. MANUAL MAINTENANCE OUTBOARD TOMOS4 MOTOR. Welcome to our technical training videos. How to Add Fluid to Hydraulic Steering In this situation, you'll need to get some hydraulic-steering fluid that meets Mil-Spec H-5606C standards, such as Sea Star/Bay Star No. I found a few which I used lock-tight (blue removable) on the threads of those fasteners to help keep them tight. From the bag of outboard steering hardware screw the two ball ends on to the two threaded rods. If so seek a reputable technician. Adjust tiller stearing load to a point that boat runs straight when tiller is released, if loose and you fell from boat, boat will circle you. What motor are you hooked up to?How are you attached to it?A cable in each side of boat?You may have to loosen the screws or bolts that determine how easily the motor swivels. Outboard engine will not stop 6. What Size Fuel Line To Use For An Outboard, 5/16″ or 3/8″? 5/16″ fuel line can be used in up to a 115 HP outboard engine. The factory default assist level is “Minimum”. Forgot to mention - you can remove the flex shaft from the outboard without removing the liner. active oldest votes. Boat steering wheels and boat steering cables, however, are not part of any routine maintenance advisories. Improper mounting of th e outboard motor could result in dangerous conditions and injury. If so seek a reputable technician. So much less, that it more than makes up for the extra drag. Outboard motor serial number. 3168 Self-locking nuts Lanyard Stop Switch. ; Social Activities. They aren’t “stiff”, they just have less power-assistance than you are used to from other cars. Loose steering 9. Hi there my name is Mark Adams with SeaStar Solutions. If either of the nuts were to fail, the cylinder assembly could come loose, which would mean an immediate loss of steering control. Be aware of steering response when you turn the steering wheel and keep fluids topped off and fresh. NOTE: the holes on the motor steering bar will have to be drilled out for the ball end mounting screws. Hydraulic steering is made up of three components: a pump with an integral reservoir for hydraulic oil, a ram that connects to a rudder or outboard engine, and connecting lines that transmit inputs from the steering pump to the steering ram. This 70 horsepower Johnson outboard, manufactured in 1978, is a saltwater model. Compatible with two- and four-stroke outboard engines up to 115hp. The impeller pitch is chosen to provide rated RPM at full throttle regardless of the weight in the boat. The second most common reason as to why steering cables are stiff is that the support tubes (at the engine) have a grease fitting on them, and grease gets pumped into it. To move the motor from full deflection on one side to full deflection on the other side yakes 5-6 full turns of the wheel. How do i go about making an adjustment to loosen the. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. 881170A3 - For non-power trim models. Outboard marine motors can suffer a number of maladies that cause hard-starting or no-start conditions, but they usually turn over via the pull start or electric starter. Yamaha Outboard is overheating, overheats over heats, running hot 8. The bore for this outboard is 3. Choosing the right steering system for your boat depends on the size of the boat and the type (and size) of the motor. Lubricate the steering system pivot points with SAE 30W Engine Oil The picture below shows the pivot points where the steering arm connects to the steering cable (a). But after considering it and having a closer look I am wondering if the motor has play and is 'loose' on its hydraulic bracket. Available NOW for shipping. Loosen the copper drain bolt located at the bottom of the carburetor with a flat screw driver. When I used to haul my motor I just used some 3/8 line and fashioned a lifting harness. Apparantly was caused by the grease hardening as well as the shaft getting some corrosion. The engine weight is recorded at 230 lbs. Precise, easy 4 turns lock-to-lock. then remove the steering arm to the motor. Yamaha Outboard is overheating, overheats over heats, running hot 8. Outboard Jets. When something goes wrong with the ignition system you will need to know how to disassemble the steering column in order to work on it. I found a few which I used lock-tight (blue removable) on the threads of those fasteners to help keep them tight. Tighten the transom clamp screw evenly and securely. ) Maximum Outboard Mounting Height. It's important to have maintenance on a regular basis. Outboard engine will not stop 6. Torque Specs For Mercury Outboard. How To Lubricate Control Cables. Pop the center out of wheel and make sure the shaft is turning with the wheel and no free play there. BALL POST, RESULTING IN LOSS OF STEERING. Removing your steering cable is relatively easy. The #5 was loose on my 90 300TT just like Tim's. probably only talking about 1 to 2 mph though. Remove Your Boat Steering Cable. Back Mount Rack replaces 1984 - date Teleflex "The Rack" steering without dash modification. SeaStar Outboard Steering. Make routine inspections of all the hoses and connection points between the steering wheel and the engine. On inboards and stern drive motors, remove the carburetor flame arrestor and soak it in kerosene. Steps to troubleshoot hydraulic steering problems. We have many other special tools available. Welcome to our technical training videos. This is a real common problem on outboards. Before the steering cable is installed the steering wheel should be positioned as pictured in the 'helm instructions to. Johnson Evinrude Omc 60 Hp 70 Hp 334665 Crankshaft 1989-1992 With Bearings. ; Social Activities. Parts of an Outboard Motor. Open engine compartment and have one person view the steering lever, take a second person and swing the outdrive side to side. I oiled [the steering cable], hit [the steering cable], and [the steering cable] moved slowly, but, now , as [I] have gotten the end of the cable about even with the tube, [the steering cable will not] move any more. BALL POST, RESULTING IN LOSS OF STEERING. REMEMBER to always observe all applicable boating laws. INSTALLATION ON OUTBOARD MOTORS There are two basic types of cylinders designed for use with outboard motors. Catching these problems early makes for easy fixes. USed it to counter balance an add on rudder to my outboard motor. (page 73) 6. I had this issue as well. Steering with your outboard (turned off) while under sail power. I could really get that boat to jump out of the water at any speed if I was over trimmed. 9 Pro Kicker Tiller using the Panther auxiliary connector rod. And now practically impossible to pull a skier, tube or wakeboard. Your hydraulic steering system exterior surfaces should be cleaned after every use of the boat. One of the more serious problems involves a freeze-up or locked position when the motor refuses to turn at all. Marine Hydraulic Steering Systems Yes, you probably already understand hydraulic steering, but I think I may look at hydraulic steering a tad different than most do. Position the engine horizontally on a solid work bench or on the floor, propeller facing up. The factory recommends that a properly trained technician service your Johnson or Evinrude outboard motor. I was hoping to get some feedback on putting an outboard motor on the boat so we can enjoy the lake. 1975 Johnson 70esl75e manual tilt stuck. Then, loosen your grip on the steering wheel and see if the boat wants to go starboard or port. Occasionally check the clamp screws for. When the trim tab is correctly adjusted, steering effort is equal in either direction. ; Social Activities. Check steering system for binding or loose components. Start by turning the crank, even a small amount will - over time and with repetition - cause it to break loose. What Size Fuel Line To Use For An Outboard, 5/16″ or 3/8″? 5/16″ fuel line can be used in up to a 115 HP outboard engine. Rack and rotary mechanisms. If the boat does not have a capacity plate, consult the boat manufacturer. The engine/drive should be trimmed in for best start-up acceleration and shortest time to plane. Unlike propellers, an outboard jet drive at full throttle will turn up to rated RPM even tied to a dock. Remove the cable insulator nuts at the clutch pedal mount in engine compartment. Mercury outboard parts 40, 50, 55 and 60 hp Illustration with photos 50, 55 and 60 horsepower three cylinder 2 stroke illustrations. Most boats have either mechanical or hydraulic steering systems. This Yamaha outboard motor pdf service manual download describes the service procedures for the complete engine. WARNING: Loose clamp screws could allow the outboard motor to fall off or move on the transom. Outboard Engine Setup. is this good price. EFI 4 cylinder 4 stroke powerhead with exploded view. Has anyone here ever done a conversion on a small (9. There are different possibilities why the steering mechanism of an outboard motor freezes. DPS offers three power steering assist levels: Minimum, medium and maximum. Not to mention, it makes it difficult to throttle and steer at the same time. IMPORTANT: If the boat is to be water tested, the operator should be familiar with the operation procedures in the Operation and Maintenance Manual. Yamaha Outboard engine stalls 4. Open the cap, turn the wheel a half or dozen times from left to right then see if you can add fluid, then repeat till it is full. Outboard has poor deceleration 5. fast acceleration, engine hesitates during acceleration, engine idles rough, engine is idling bad, engine idles and then shuts off, excessive smoke during idling, lots of white smoke when outboard idles, blue oil smoke during light acceleration, black smoke upon revving rev engine, motor misses while rpm speed is at tiller Handel,. You'll have to remove the 4 bolts holding both halves together and remove the complete engine from the steering bracket to get access for repairs. If your reffering to the steering shaft. 99% of what we offer ships same day if order is placed by 3:00PM central standard time. I hate to try and trade motors, but it's an option, my motor isn't that old and I bought it new. Excess Engine Release wets the piston skirt and cylinder bore making engine starting easy. The two T45 pipe plugs on the outboard's stern and swivel assembly were not sufficiently tightened and can loosen, potentially creating the loss of hydraulic steering fluid. Visually check steering link rod fasteners for proper tightness. If it goes in one direction or the other, make note of the steering direction. Retighten the trim tab bolt securely. Remove both cable nuts and the old steering cable and sheath, leaving the old mounting brackets along the side of your boat in place. I will cover mechanical boat steering cable replacement in this article. Standard 3/4" round tapered steering shaft. The carrier nut is a large ring with slots cut into it and held in place by a tab. Usually but not always the wheel is mated to the shaft with a taper and there may be a nut to tighten under that cap. If it moves, the steering cable is the source of the problem. To fully restore an outboard motor properly you have to be librarian, historian, technology buff, technician, sleuth, wheeler-dealer, mechanic, blacksmith, artiste, body shop tech, electrician, cable rigger, forensics expert. 4 cubic inches, the Mercury 20hp outboard engine develops the low-end torque needed to plane boats with ease. Johnson Seahorse Vintage 5hp TD20 Outboard Part Snap Ring For Steering Bracket. INSTALLATION MANUAL 75, 90 AND 115 HP (4-Stroke) NOTICE TO INSTALLER: After completing assembly, these instructions should be placed with the product for the owner's future use. This INSTANT DOWNLOAD 75 horsepower Mercury, Mariner, Yamaha, Suzuki, Johnson and Evinrude outboard engine repair manual was designed for do-it-yourself mechanics and factory trained technicians. Usually but not always the wheel is mated to the shaft with a taper and there may be a nut to tighten under that cap. I can't get comfortable in my boat the way it is now with the tiller controls. How do i loosen boat steering on a outboard motor and keep it from freesing up again - Answered by a verified Marine Mechanic We use cookies to give you the best possible experience on our website. Loosen water pump, alternator and power steering drive belt, to lessen the tension on those component's bearings. The MotorMate outboard locking system is the single best way to protect your outboard motor transom, steering cables and hydraulics during trailering. DPS offers three power steering assist levels: Minimum, medium and maximum. When something goes wrong with the ignition system you will need to know how to disassemble the steering column in order to work on it. Sports & Fitness. If you plan to remove the steering cable from your Johnson outboard, remember that the steering cable for an outboard that was built after 1980 is connected to the motor's tilt tube by a screw, regardless of the name on the motor. Get boat parts and outboard boat engine motor parts and accessories you need, when you need them. The Yamaha Outboard Single Engine Key Switch is designed for motors that have two-stroke or four-stroke components. Mount your motor on the transom, and then tighten the clamp screws securely. 1975 Johnson 70esl75e manual tilt stuck. Just give us a call if you dont see what you're needing. Winds SE at 5 to 10 mph. Outboard engine will not stop 6. CAUTION: Outboards that use clamp bracket screws alone are INSUFFICIENT to properly and safely. SeaStar or Teleflex hydraulic boat helm pump rebuild - one day turnaround time. The sterndrive should be removed for service every season. (probably shouldnt have tried the cheap way out but didnt want to spend 300 dollars on an EZ Steer after purchasing pro kicker) The only way I saw that I wou. When a boat moves, only one side of the propeller digs into the water as it turns,. Spark testers, flwyheel pullers, lifting eyes, and more, help you get the job done easier and more efficiently. Then unscrewed the streering cable from motor (see photo below) Steering wheel now turns until nut on cable hits the motor. where is the engine oil drain plug for 1998 honda 2hp outboard; where is the oil filter on a 1999 9. Woqi ZA0350 Outboard Hydraulic Steering System with Helm Pump, Compact Cylinder, Tubing Coleman Powersports 2. (Reference: Section 1B, Page 23) This final step only applies to twin engine boats. Adjust tiller stearing load to a point that boat runs straight when tiller is released, if loose and you fell from boat, boat will circle you. Reach up by the steering column and push the quick release button and pull the cable off. We will match any lower advertised price. INSTALLATION ON OUTBOARD MOTORS There are two basic types of cylinders designed for use with outboard motors. With over 20 years experience in sales and service of outboards, Cumberland Watersports can have you on the water in no time with a. center differential when your vehicle's wheels get stuck, ditch or when driving. Evinrude E-TEC 25 H. 6 hp Outboard Motor with Short Shaft, Black. Hydraulic steering is made up of three components: a pump with an integral reservoir for hydraulic oil, a ram that connects to a rudder or outboard engine, and connecting lines that transmit inputs from the steering pump to the steering ram. It's guaranteed to save your outboard and here's how to do it using Engine release. difficult 2. Re- torque hardware to specifications noted above. If it stays straight- great, you are set. wikiHow is a “wiki,” similar to Wikipedia, which means that many of our articles are co-written by multiple authors. Maintenance Matters - How To Winterize Your Suzuki Outboard For those of us who do not live in the Southern climates during the winter months, now is the time to prepare your Suzuki outboard for its long winter nap. But I bet you knew that. c b a b c a d a-1/2 In. It's important to have maintenance on a regular basis. Solder the red (+) and black (-) motor wires to the proper wiring lugs and attach the upgrade motor to the outboard unit. 40, 50 and 60 hp. More stable than any transom saver, motor toter or swivel bar, the MotorMate is your choice for superior outboard trailering support. The Open Source Outboard is a 3d printable outboard motor for rc watercraft. If the wheel was loose, the keyway may be beaten out and giving you too much play. We will match any lower advertised price. Special tools for special needs. V6 outboard engine history 1976-2006. If it moves, the steering cable is the source of the problem. Outboard Motor Boat Hydraulic Steering Maintenance - Video Transcript. Reinstall the links, making sure to use new nylock nuts to hold the links to the ends of the hydraulic ram arms. Grease the end of the cable with white marine grease. Yamaha Outboard engine stalls 4. NFB Rack accepts wheels up to 16" diameter. Ask about how iboats. Evinrude E-TEC 25 H. Loose steering 9. If it is making a noise you should be able to feel it. c b a b c a d a-1/2 In. Model number 1F60453LZ (60ELPTCT). Has anyone here ever done a conversion on a small (9. 2) Go over all the steering system from steering wheel to rudder to check for loose bolts, nuts, and set screws. Shop tons of available on sale today. Out-of-round or out-of-balance tires, bent rims and loose and/or rough wheel bearings. You may have to register before you can post: click the register link above to proceed. Grease the end of the cable with white marine grease. HA 5438 ; and a pushpin from the bulletin board in your office. You could also look at the steering lever and rotate the steering wheel. Steering has about 1/4 of the play in it before the cable went bad. Usually just loosening the belts will help with this. Due to the horsepower/rpm characteristics of an engine, this will result in further loss of horsepower at the propeller with another decrease in boat speed. Choosing the right steering system for your boat depends on the size of the boat and the type (and size) of the motor. They don't pay the bill, but correct the issue in revised parts. [14] During operation of main motor, storage, or trailering, always disconnect tie bar from main motor and store tie bar in mounting clip on auxiliary motor. Occasionally check the clamp screws for. Step 1 - All vehicles have a steering wheel lockout safety device that will not allow the steering wheel to turn when the key is in the "OFF" position. Put some grease on the spines of the two ends of the CV axle shaft. Virtually all power-assisted sterndrive boats with steering wheels up to 16" diameter. The easiest method that can free a slightly frozen rod is using the engine tilt motor to try to break the rod free. If it is making a noise you should be able to feel it. Usually but not always the wheel is mated to the shaft with a taper and there may be a nut to tighten under that cap. The second most common reason as to why steering cables are stiff is that the support tubes (at the engine) have a grease fitting on them, and grease gets pumped into it. Outboard has poor deceleration 5. Engine Release is a real do it your self product. Open engine compartment and have one person view the steering lever, take a second person and swing the outdrive side to side. Observe the steering cylinder. Now that you have your new cable with the right end-connectors, here are a couple of tips on installing it in the boat. Check oil tank for proper fill level (may not apply to all engines). The synthetic tanks that hold the hydraulic fluid for your power steering can weaken and crack with age or heat, which cause them to dump out needed fluid. For example, if I stand or sit on the right side of the boat, the boat leans slightly to the right and the outboard will flop over to the right. If it moves, the steering cable is the source of the problem. Unless your outboard motor is stabilized completely so that NO movement occurs, the kinetic energy will dissipate where the motor moves (the motors tilt and steering pivots), causing stress and wear on the entire system, including the transom. 2 Outboard motors shall meet the applicable di- mensional requirements indicated in figure 3 and figure 4. The engine/drive should be trimmed in for best start-up acceleration and shortest time to plane. Outboard 2011 The Evinrude E-TEC 25 H. Yamaha Outboard is overheating, overheats over heats, running hot 8. Today we're going to talk about the maintenance for the SeaStar and BayStar hydraulic steering systems. Especially if you're in the marine environment where you've got corrosion that can take place. Diameter Bolts (4) b. The aluminum block clamped between the two angle pcs. Disengage the cable from the clutch pedal. (probably shouldnt have tried the cheap way out but didnt want to spend 300 dollars on an EZ Steer after purchasing pro kicker) The only way I saw that I wou. Are you saying that the way the outboard sits on the transom, maybe down in a "notch" or "recess" it keeps the steering cable from being pulled out of the motor's tilt (trim) tube? So I take it from what you said about taking the large nut loose and the cable going free, that you figure there's an obstruction IN the tilt/trim tube?. Small Motor Tune-Up Page 1. Visually check steering link rod fasteners for proper tightness. To ensure high levels of efficiency when using the switch, any four-stroke or two-stroke engine must be equipped with a 10-pin wiring harness. The steering on my boat feels very loose. So much less, that it more than makes up for the extra drag. The following explains the main parts of an outboard motor. When I used to haul my motor I just used some 3/8 line and fashioned a lifting harness. This maybe due to the lack of greasing of the pistons as they are exposed most of the time to atmosphere and water and leaking of hydraulic oil due to defective hydraulic cable resulting to no pressure to facilitate steering. Transom Screws -The transom clamp screws allow for easy motor removal and installation. I’ve had motor serviced, greased etc but steering pivot is still too tight/stiff for my liking. I think it is a better solution to fabricate and add brackets to the both motor tiller or steering sections. of hydraulic oil and 30 ft. Steering with your outboard (turned off) while under sail power. Physical characteristic of gearcase. Outboard Steering Cylinder Maintenance – Video Transcript. The valves on the right side of the first cylinder should be open. Manual operation means no power required to raise and lower your auxiliary outboard motor. I would not call a motor that becomes stuck so hard that it causes the steering system to break to be a normal condition. Outboard has poor deceleration 5. We have all heard the story of how Ole wanted a quicker way to cross the lake for ice cream for Bess, but three years prior to that, Cameron B Waterman applied for a patent for the same contraption-the outboard motor. Understanding them and treating them carefully helps lengthen their life, saving money and long trips poling, paddling, or drifting home. Boat (inboard/Outboard) Engine Tips. I have never heard of centering a control valve because of the power steering pump. Perhaps you're looking for a rare Checkmate part to finish your restoration?. So I turn to you guys who always have an answer. com can add a Honda outboard to any of our inflatable boat packages. Not only is the steering column essential to being able to control the direction of the car, but it also houses other key components of the vehicles.